Background

The Yakabindi Pipeline Project, commissioned by BHP Nickel West, involved the manufacture and supply of 25 kilometres of HDPE pipe and fittings for critical pipeline infrastructure. The scope of the project included DN355 PN20 HDPE pipes, ARVS (Air Release Valve Systems), and SCV (Scour Valve) assemblies. With a high contract value, the project required Damos to deliver high-quality, durable components under tight production and delivery timelines. The project aimed to enhance pipeline efficiency and reliability while adhering to stringent performance and compliance standards.

The Details

Damos utilised its state-of-the-art manufacturing capabilities and expert team to meet the project’s requirements efficiently and effectively:

HDPE Pipe Production

• Manufactured 25 kilometres of DN355 PN20 COEX white HDPE pipes within 30 days.
• COEX white pipes were chosen for their high visibility and heat reflection, critical for above-ground installations in harsh environments.

Fittings and Assemblies

• Produced ARVS (Air Release Valve Systems) and SCV (Scour Valve) assemblies tailored to the project’s unique operational demands.
• Designed to ensure optimal pipeline performance and reduce maintenance requirements.

Testing and Quality Assurance

• All pipes and fittings underwent rigorous quality control, including hydrostatic and tensile strength tests, to ensure compliance with AS/NZS 4130 standards.

Production and Logistics

• Coordinated accelerated manufacturing processes to meet the project’s three-month timeline.
• Implemented a seamless logistics plan to deliver all components to the remote site without delays.

Key Highlights

Damos demonstrated its technical expertise and commitment to delivering exceptional value through the following achievements:

• Rapid Production: Produced 25 kilometres of DN355 PN20 COEX white HDPE pipe in just 30 days, showcasing operational efficiency.
• Custom Solutions: Designed and manufactured ARVS and SCV assemblies to enhance pipeline functionality and reliability.
• High Standards: Ensured all products met or exceeded stringent quality standards, reinforcing Damos’ reputation for reliability.
• Efficient Logistics: Successfully coordinated the timely delivery of all components to a remote project site, overcoming logistical challenges.

Outcome

The Yakabindi Pipeline Project was delivered on time, meeting BHP Nickel West’s exacting specifications and performance requirements. The rapid production and delivery of COEX white pipes, combined with custom fittings and assemblies, ensured the project’s success. This project highlighted Damos’ ability to handle large-scale infrastructure challenges with precision, innovation, and efficiency. By delivering tailored solutions and adhering to the highest standards of quality, Damos reinforced its position as a trusted partner for the resource sector.