Background

The South Flank Project, commissioned by BHP and delivered in collaboration with CAPE, was a major infrastructure initiative requiring the manufacture and supply of HDPE pipes and fittings for critical mining applications. With a high dollar value, the project involved producing DN1000 and DN900 PN16 pipes and a comprehensive range of custom fittings, including sweep bends and stubs. Damos’ ability to deliver high-quality, large-diameter HDPE components within stringent timelines was pivotal to the project’s success.

The Details

Damos utilised its advanced manufacturing facilities, experienced team, and innovative capabilities to meet the project’s technical and logistical demands:

HDPE Pipe Production

• Manufactured DN1000 and DN900 PN16 HDPE pipes, adhering to AS/NZS 4130 standards.
• Pipes were designed to handle high-pressure mining applications, offering durability and reliability.

Custom Fittings

• Produced all required sweep bends, including DN1000 SDR11 90-degree bends, a first in coex white for Damos.
• Delivered stubs and other fittings tailored to the project’s specifications.

Innovative Manufacturing

• Developed advanced techniques to produce large-diameter sweep bends, ensuring precision and consistency.

Quality Assurance and Testing

• Damos conducted rigorous quality testing, including hydrostatic and tensile strength evaluations, to ensure all pipes and fittings met the highest standards of safety and performance.

Logistics Coordination

• A seamless logistics plan was implemented to deliver all components to the remote project site within the six-month timeframe, overcoming the challenges posed by the scale and location of the project.

Key Highlights

Damos demonstrated its ability to deliver innovative solutions and exceptional value through the following achievements:

• First-in-Class Production: Successfully produced DN1000 SDR11 90-degree sweep bends in coex white, setting a new benchmark for large-diameter HDPE manufacturing.

• Precision Manufacturing: Delivered a complete range of pipes and fittings with impeccable accuracy, ensuring seamless integration into the project infrastructure.

• High Standards of Quality: Ensured all products met or exceeded performance and safety benchmarks, reinforcing Damos’ reputation for reliability.

• On-Time Delivery: Coordinated efficient logistics to deliver all components within the project’s timeline, ensuring uninterrupted progress.

Outcome

Damos completed the South Flank Project on time, meeting BHP and CAPE’s exacting specifications and operational requirements. The successful production of DN1000 SDR11 90-degree sweep bends in coex white highlighted Damos’ technical expertise and innovation. This project reinforced Damos’ position as a leader in HDPE manufacturing for large-scale infrastructure projects. By combining advanced manufacturing capabilities with a client-focused approach, Damos delivered tailored solutions that contributed to the project’s overall success.