Background

The Mardi to Warnervale Pipeline Project, undertaken for the Central Coast Council in collaboration with Spiecapag Seymour White, required the manufacture and supply of advanced HDPE pipes and fittings using the innovative PE112 resin material. The substantial multi million dollar contract involved the production of over 20 kilometres of HDPE pipes, specifically DN1000 PN16 and DN800 PN22.4, as well as all essential fittings, including fabricated sweep bends, Eccentric scour tees, and transition pieces. DAMOS was selected for this significant infrastructure project due to its capability to deliver specialised solutions within stringent timelines.

The Details

Leveraging its technical expertise and advanced manufacturing capabilities, DAMOS effectively addressed the following project requirements:

HDPE Pipe Production

• Manufactured 20+ kilometres of large-diameter DN1000 PN16 and DN800 PN22.4 HDPE pipes using cutting-edge PE112 resin material.
• Ensured all pipes met or exceeded the stringent requirements of the Central Coast Council, providing exceptional durability and performance.

Custom Fittings and Assemblies

• Provided comprehensive custom fabrication services, including precise bends, Eccentric scour tees.
• Developed robust transition pieces to facilitate seamless connections between HDPE pipes and steel or other materials, ensuring smooth integration within the pipeline infrastructure.

Innovative Solutions

• Successfully produced the largest HDPE pipes ever manufactured in Australia using PE112 resin, marking a significant milestone for HDPE infrastructure.
• Delivered the first council-led infrastructure project utilising the advanced HDPE 112 material, setting a benchmark for future municipal projects.

Logistics Coordination

• Executed an efficient and streamlined production and delivery schedule, ensuring all project components were delivered within the tight five-month timeframe.

Key Highlights

• DAMOS distinguished itself through exceptional technical achievements and operational excellence:
• Record-Breaking Production: Successfully manufactured Australia's largest-ever HDPE pipes using PE112 resin.
• Industry First: Pioneered the first council-driven project utilising advanced HDPE 112 material, showcasing DAMOS's innovative capabilities.
• Custom Integration: Provided expertly crafted transition pieces, ensuring efficient and secure integration with existing infrastructure materials.

Outcome

• The Mardi Pipeline Project was completed successfully within the five-month schedule, fully meeting the Central Coast Council’s stringent specifications and expectations. DAMOS’s innovative approach to manufacturing, combined with meticulous project management, ensured the delivery of high-quality, durable, and integrated pipeline solutions.
• This landmark project further cemented DAMOS's position as a leader in HDPE manufacturing, demonstrating the company's capacity for innovation, precision, and responsiveness in large-scale infrastructure developments.