Background

The MAC 3 Surplus Water Jimbelbar Project, led by Monadelphous, required the manufacture and supply of HDPE pipes and fittings to support critical water infrastructure. The project had an multi million dollar price tag and involved the production of DN250 to DN800 pipes, custom manifolds, and fabricated assemblies, as well as the fabrication of Air Release Valve (ARV) and Scour Release Valve (SRV) assemblies. Damos was selected for its proven ability to deliver high-quality solutions and manage large-scale manufacturing projects efficiently. The project aimed to optimise surplus water management while meeting strict timelines and operational requirements.

The Details

Damos leveraged its advanced facilities and technical expertise to deliver:

HDPE Pipe Production

• Manufactured DN250 to DN800 pipes, ensuring durability and compliance with AS/NZS 4130 standards.
• Pipes were designed for high-pressure applications and tailored to meet the demands of surplus water infrastructure.

Custom Manifolds and Assemblies

• Produced bespoke manifolds and assemblies to integrate seamlessly into the project’s water management system.
• Fabricated ARV and SRV assemblies to custom finishing heights, enabling quicker and more efficient installation on-site.

Testing and Quality Assurance

• All products underwent rigorous quality testing, including hydrostatic and tensile strength evaluations, to ensure reliability and compliance.

Logistics Coordination

• Damos implemented a coordinated logistics plan to ensure the timely delivery of all components to the remote project site, overcoming logistical challenges associated with the project’s scale and location.

Key Highlights

Damos demonstrated its commitment to innovation, precision, and client satisfaction through the following achievements:

• Custom Engineering Solutions: Designed and fabricated ARV and SRV assemblies to specific finishing heights, significantly reducing on-site installation time.
• Operational Efficiency: Delivered a comprehensive range of products and assemblies within a six-month timeframe, ensuring project deadlines were met.
• High Standards of Quality: Ensured all pipes, fittings, and assemblies met stringent quality and operational benchmarks.
• Seamless Integration: Produced custom manifolds and assemblies that integrated flawlessly into the project’s infrastructure, enhancing performance and reliability.

Outcome

Damos successfully delivered the MAC 3 Surplus Water Jimbelbar Project on time, meeting all client specifications and operational requirements. The custom-engineered ARV and SRV assemblies significantly reduced installation time, contributing to the project’s overall efficiency. This project showcased Damos’ technical expertise, innovative manufacturing capabilities, and ability to deliver tailored solutions under tight deadlines. By adhering to the highest standards of quality and reliability, Damos reinforced its position as a trusted partner for large-scale water infrastructure projects.