Background

The Bulga Extension Project T03, commissioned by Glencore and Anglo American, required the manufacture and supply of high-performance HDPE pipes and fittings for critical mining infrastructure. The Bulga Extension project involved the production and delivery of 35 kilometres of HDPE piping, with sizes ranging from DN315 to DN630, all rated at PN20 pressure. With a multi-million dollar contract value, the project presented significant challenges in scale, logistics, and production timelines. Damos was selected for this endeavour due to its proven expertise in delivering high-quality piping solutions for large-scale industrial projects. 

The Details

Damos utilised its advanced manufacturing capabilities and experienced team to deliver the following:

Production Capabilities

• Manufactured 35 kilometres of HDPE pipe across DN450, DN500, DN560, and DN630 sizes.
• All pipes were rated at PN20 pressure and produced to meet stringent AS/NZS 4130 standards.
• Leveraged five production lines within a single facility to meet the project’s demanding schedule efficiently.

Fittings Supply

• Delivered a comprehensive range of fittings to support seamless integration into the project infrastructure.
• Fittings were designed for durability and compatibility with high-pressure mining operations.

On-Site Logistics Support

• Provided on-site assistance for the offloading and handling of pipes and fittings, ensuringsmooth delivery and minimising disruptions.

Quality Assurance and Testing

• All pipes and fittings underwent rigorous quality testing, including hydrostatic pressure tests, toensure compliance with performance standards and reliability under operational conditions.

Logistics Coordination

• Damos developed a tailored logistics plan to ensure the seamless transportation of materials to the remote project site, overcoming challenges posed by the scale and geographical constraints of the operation.

Key Highlights

Damos demonstrated its ability to deliver innovative solutions and overcome complex challenges through the following achievements:

• ‍Efficient Production: Utilised five production lines simultaneously within one facility, showcasing operational efficiency and capacity to handle large-scale projects
• Seamless Delivery: Delivered 35 kilometres of piping and fittings on time, ensuring the project adhered to its strict schedule
• ‍On-Site Support: Provided dedicated on-site logistics support, streamlining offloading operations and reducing delays.
• High-Quality Standards: Ensured all pipes and fittings met  or exceeded industry standards for high-pressure applications, reinforcing Damos’ reputation for quality and reliability

Outcome

The Bulga ExtensionProject T03 was successfully completed within the designated timeframe, with all components meeting the stringent technical and operational requirements of theAsset owner. Damos’ ability to scale production, coordinate complex logistics, and deliver superior-quality products was instrumental in the project’ssuccess. By leveraging its advanced manufacturing capabilities, technical expertise, and customer-focused approach, Damos reinforced its position as a trusted partner for large-scale mining infrastructure projects. The BulgaExtension Project exemplifies Damos’ commitment to delivering innovative solutions that drive value for its clients.